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coverage policy

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our business presently operate in below setup

 

production plants - 3

DC - 1 (Demands are entered and MRP is run for this plant)

 

and we are setting up another DC, and we have two options recommended

 

option 1. going for another plant

option 2. creating another location in the existing DC plant

 

pls let me know the pros and cons in both options

 

few options i came across is

 

option 2. creating another location in the existing DC plant

both DCs have different stock buffers only another plant will help maintain different buffer policies DCs wise location wise buffer maintenance is not possible. - is this correct???


Material as a dependent & Independent requirement

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Dear Experts,

An Assembly material can be dependent requirement for a Higher level material ( In case of MTO) ,  and can be planned through Planned Independent Requirement. (PIR)

 

There is two plants, One is planning Plant (1100) and other is production plant of that assembly (1200)

 

In MTO, Planning plant is used for Sale order Delivery/Shipment i.e. 1100 plant is given in VA01 for line item of Higher - Main Material  ( Sales order creation )

 

Assembly Material is extended on both Plants views, On both Plants View, What planning strategy should be used ?

Batch Determination

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Hi Everyone,

 

I am Doing batch automatic determination while production order release. But batch determination considering batch schedule for delivery. I want system should consider those batches which are not reserved.

 

Regards

Sakshi

BOM item massive update on flag Relevancy to Costing

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Hi,

due to a mistake in data loading from external PLM system

I need to massive update alla BOM item belonging to a plant

setting flag Cost Relevancy to X where empty.

 

Can you help me suggesting how to complete the task ?

Please choose the more quick and easy way to operate.

Thank you very much in advance to everybody will help.

 

Silvia

Additional demand is being created when MRP runs.

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Hi Team,

 

system is planning more qty than the demand.

Demand for goods is being issued under normal service process, but additional demand  is being created when MRP runs.

NO service requirement is entered but demand is generated when MRP runs.


what  could be the possible reasons which triggered this requirement ?


There is no min and max lot size defined in the material master. MTS , External procurement.


stock - 4

in PO purchase req. number is available.

in ordres -PM ORDER both are teco 15.06.2016.

 

 

Untitled.png

 

best regards,

sanket.

No Requirements For Components (ROH)

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Hi gurus,

So, we have plant A (where we have the forecast/requirements and the stocks.This plant A is a DC.When needed there is replenishment from plant B(manufacturing plant),where we have the BOM's,PP masterdata,and ROH stocks.

The problem is that, even though after the MRP runs,in plant A there are replenishment proposals from plant B,and in plant B we see the replenishment proposals coming from plant A,still there are no components(ROH's) requirements in plant B excepting the ones coming from Production orders. So my question is what 's missing/what has to be done in order to get in plant B,for ROHs,requirements also from planned orders and PlORel?

 

MD for ROH

 

MRP1:

MRP type PD

Lot size EX

 

MRP2

Procurement type-F

no special procuement

 

MRP3 -no strategy group

 

Most probably those settings are not corrrect/are incomplete,but I could use some guidance in setting them right.

ty

CM01 Standard Overview Details Layout Problem

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For Capacity planning when we run the report, I am getting the output Reverse Sorted by the Date. i.e. If I run the Transaction today, I get the first screen of Standard overview correctly from today till One month in future with todays date being on top. But however when I go to see the details ( F6 + F8 ), I get the second list reverse sorted, meaning on top I see one month latter date. I want to be todays date as the first record and remaining result sorted accordingly.

 

If I try to go to Setting->Detailed Cap List->Ascending->Multiple Sort and I add the Planning period (for sort), the result doesnt remain a continuous list but gets divided and adds subtotal for each date. There are no fields in Group.

 

How do I resolve this?

Need to assign the external serial number in production order

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Dear All,

 

Need to assign the external serial number in production order , How can we assign the external serila number.

 

Kindly help it out its urgent.


Resource selection

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Dear Experts,

 

I am in PPPI MTS environment and below is my scenario;

 

Finished Products F1 and F2 have same semi finished product SF.

Production of SF is done at various resources depends upon product specification (only shape of product is diff), so product SF can be produced on resource R1, R2 or R3.

 

Now if I want to produce F1 and F2 at same time, as per current configuration all my demand goes to SF with first master recipe available and hence only at one resource (my production versions have similar lot sizes as all resources have similar capacity).

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Requirement -

My demand for SF should get distributed to different resources like R1 and R2 as per F1 and F2. as it currently goes to only first available production version, and I don't want to use manual selection of production version as data is very large.

 

Need your expert comments on this.

 

Regards,

Devidas Karad

Stock not posted after GR of production order

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Hello All,

 

The scenario is as below:

 

We had a production order having settlement rule which doesn't allow settlement to material. We have manually maintained a WBS element as settlement receiver while creating production order. After order creation, when we checked in Goods receipt tab of order, the indicator 'GR non valuated' was ticked and was non-editable. Also, the indicator 'Goods receipt' was not ticked. So, when we tried to perform GR, system was giving error 'No valid items exists'.

So, we manually ticked the 'Goods receipt' indicator in production order and then did the GR with movement type 101.

After performing GR, the production order got status 'DLV' and also a goods movement document generated for that 101 movement which shows that stock got posted to plant in 'unrestricted stock type'. Also, one strange thing I noticed is although storage location is maintained in production order, but in the goods movement document, storage location was missing.

Also, the description for movement type 101 is showing as 'GR for acct assgmnt' although I used standard 101 which has different description.

 

Now, when we checked in MMBE, no stock got posted anywhere by that order and we are not able to identify where that stock got posted.

 

I checked several existing discussions related to this topic but couldn't find anything relevant.

 

Kindly help me here to check where the stock got posted and why?

 

Thanks in advance.

Regards,

Anuj

How to make MRP to take into account delivery time from info record without plant

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Hi experts!!

 

From transaction omdt we have marked  flag "Sched: Info/Agrmt" for each MRP group in a certain plant. This flag is marked also al plant level.

 

I have got a material with a unique supplier in its source list ( in the plant in which flags are marked) and 100% cuota arrengement for this supplier. The info record defined for the supplier has no plant.

When MRP is executed in the cited plant, it creates a PR -> Price is read from the info record without plant whereas delivery time is not read from info record without plant; it is read from material master.

Is it possible to change this behavieur?

 

Thanks in advance.

OP21 Allowed for calculation indicator

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Hi guys,

 

I did some tests with the flag 'Allowed for calculation' deactivated in OP21 for certain formula, but the costs are still being calculated (actual costs in process order for the activity type where I have the formula linked).

The indicator help says: 'With this indicator you control whether the formula can be used to calculate costs.'

 

I was expecting actual costs 0 for the activity type. Someone knows why is this happening?

 

The other solution I see to avoid the costing calculation is via control key, but this change will have more impact in our recipes, etc.

 

Thanks for your help.

long term forecast MD30 query

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Hi Gurus,

 

could you please suggest me reorder point planning will allow MRP to procure materials based on the long term forecast MD30 to reducing the available stock below the reorder point.

 

Regards

Sada

SAP PP in hot rolling mill

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Hello members

Please clarify a basic doubt.

A hot rolling mill producing steel coils out of  steel slabs is said to be a process industry but I have seen SAP PP discrete manufacturing being implemented in numerous hot rolling mills.Is it possible to go for discrete in a process scenario?Please explain.

 

Regards

BD

SubReq Consuming/Reducing Forecast (VSF)

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Hi, I would like to know how to attribute MRP settings so the subreq consumes/reduces the material's forecast (VSF). This issue only applies for a finished good that contains other finished goods. Currently, a finished good with dry goods only does not have this issue. Strategy group = 40. MD04 is behaving correctly, sales orders are consuming/reducing the forecast.

 

But when a finished good (parent item 1302450000000) that contains other finished goods (children item 1233480000000), there is a subreq for the children FGs. How can I adjust MRP attributes for the subreq to consume/reduce the children FG's forecast? The forecasting team enters forecast numbers for the children FGs that includes units sold individually and as part of the parent item.

 

Sample below.

IndReq (VSF) = 30 units (of the 30, 12 units of the VSF is forecasted for parent item 1302450000000).

 

My goal is to have the PurRqs to only show 30 as the total demand/PO requirement and not 42.

 

MD04.JPG

 

Thanks,
Kevin


How to undo changes done in rounting with change number?

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Dear All,

I am using ECM for making changes in routing by creating a change number for any changes done.

But we cannot use CCUNDO transaction for cancelling changes done in routing.

 

Is there any other provision in standard to undo or cancel the change number generated for any change in routing?

 

Thanks and Regards,

Prashant Shishodia

Expiration date check

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Expiration date check

 

Shelf Life: Shelf life is mainly used in pharmaceutical industry; shelf life is the period under which the material is stable for a predefined specification. Say example you have material “A". If we decide the shelf life is 3 years for this material. Then the material can be used for 3 years from the date of manufacturing and then the material becomes expired. The chemical industry favors the term ‘expiration date’, whereas the term ‘shelf life expiration date’ is mainly used in the pharmaceutical or food industry.


You can check the shelf life of a material when you enter a goods receipt. You thereby ensure  That you store only materials that are still usable.


Configuration of expiration date check


1. go to SPRO - Materials management - inventory management and physical inventory - goods receipt - set expiration date check  


2. Activate the expiration date check for either plant or goods movement as per business requirement. 


Select at which level expiration date check is to be made active, in this case expiration date check is made active at plant level 

 

Select the check box BBD/Proddt in front of the desired plant and save 



To set the expiration date check functionality at movement type level,selct the required movement type and enter 1 (Enter and check) in ‘check SLExpDate’


   

3. Now go to material master of the material for which the expiration date functionality is to be used with Tcode MM02


 

Go to plant data/stor. 1 view and enter total shelf life and minimum remaining shelf life in days and save

 

Total shelf life: Period for which the material will keep in total, that is, from the date of production to the shelf life expiration date.


1. Value entered in the material master record

The system assumes that the date entered upon goods receipt is the material's date of production. It then calculates a shelf life expiration date from the date of production plus the total shelf life.


2. No value entered in the material master record

The system assumes that the date entered upon goods receipt is the material's shelf life expiration date.

In both cases, the system updates the shelf life expiration date in the batch master record and in the material document if the goods receipt is accepted.

Minimum Remaining Shelf Life: Minimum amount of time for which the material must keep upon goods receipt for the goods receipt to be accepted by the system.   


4. Now to check how expiration date functionality works, go to Tcode CO01 and place production order with the same material for which we did the changes in material master 


 

Enter order quantity and order finish date then release the order and save 


5. Now go to Tcode MB31 for goods receipt, Enter order number and movement type


  

Enter desired storage location and try to post the document



System will ask to enter the date of production


  • Enter the production date before 90 days: system will give error massage as Shortfall of 63 Days against SLED in current item (30.12.2014) 



  • Now enter the production date before 30 days: system will accept the date and will post the goods receipt

coois

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Hello Team ,

 

My customer facing issue that getting dump when open order in COOIS .

 

can you provide suggestion to overcome this.

 

Thank you in advance

Changes in ECN

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Hi Experts, i am using ECN for recipe management. Once the ECN is released, further changes to recipe is not allowed by system with the same ECN.

But the ECN itself can undergo change in description, long text, etc.

 

Please advise how to prevent such changes once ecn is released.

 

Sunit

Hello sir Is there any way or T-code to copy ops from production order to excel with all long text.

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Hello sir

Is there any way or T-code to copy ops from production order to excel with all long text.

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